Diad proseso na panaggawa na sprocket shaft assemblies, say proseso na heat treatment et sakey a kritikal a kundang pian naseguro so superyor ya performance na produkto. Diad panamegley na maalwar a panagpili na materyales, suston panangontrol ed saray parametro na heat treatment, pangusar na espisyal iran cooling media, tan malet ya inspeksion ed kalidad, seseguroen na Daiyue Machinery ya saray produkto to et walaan na nikadkaduman inkapekder tan nikadkaduman andukey a bilay na serbisyo ed silong na mairap iran kondisyon na pantratrabaho.
1. Say Maalwar a Panpili so Mangiletneg na Malet a Pundasyon
Saray de-kalidad ya raw materials so manunan sengegan na atagey ya performance na saray produkto. Say Daiyue Machinery et manguusar na atagey-kalidad odino advanced ya alloy steels a singa say 42CrMo tan 40CrNiMoA parad saray sprocket shaft assembly components to. Sarayan materyales et kabkabat ed inka-hardenable da, ya mamaaligwas ed inkalapagan ya performance na saray kabiangan tan mangiiter na napanmatalkan a suporta parad ontumbok iran proseso na heat treatment. Saray sprocket shaft assemblies et mabetbet ya uusaren ed saray arawrawin kaliberliber a singa say minas tan diad dalem na dalin, ya mankaukolan na atagey a biskeg, inkapekder, tan ekselentin resistensya ed pakasulong.
2. Proseso na Panag-erep tan Pan-temper: Eksakton Kontrol ed Kada Kundang
Say panag-quenching tan panag-tempering et manunan proseso ed panaggawa na sprocket shaft assembly, ya say getma to et pian napaaligwas so inkalapagan ya mekanikal a kablian na saray parte. Say electric furnace ya walay temperaturan kontrol ya ±5℃tan say closed-loop thermocouple monitoring system ed interon proseso et mamaseguro ya say temperatura et mansiansian walad loob na sankaabigan ya range legan na panagpainit tan panag-holding.
Say ontumbok ya atagey a temperatura et lalon mamaaligwas ed performance na parte, ya mamawala na pareparehon istruktura na sorbite. Kayari na panag-quench tan panag-temper, saray parte na sprocket shaft assembly et walaan na sarayan bentaha:
Parepareho so inka-awet: Agaylay pantutunosan na inka-awet manlapud tapew ya anggad loob;
Maong ya tensile strength (σb Mas baleg nen o mipara ed 940 MPa): Makaabot odino onlampas ni ingen ed saray estandarte na bansa;
Maong ya inkapekder ed abeban -temperatura ( k Mas atagey o mipara ed 40J ed -20℃): Signipikantin nabawasan so peligro na pakabali ed silong na dalin;
Maong ya ductility (δ Mas baleg nen say 12%): Matukoy parad andukey a serbisyo ed silong na komplikadon kondisyon na stress.
3. Pan-erep ed tapew: Pamabiskeg ed saray manunan pasen
Nilikud ed pamaaligwas ed inkalapagan ya performance, say Daiyue Machinery et mangiiter met na nikaduman imano ed pamabiskeg ed saray lokal a parte na saray parte. Singa bilang, say kompanya et manguusar na medium- tan high-frequency ya kagawaan parad surface quenching ed saray high-wear ya lugar a singa saray spline tan chain nest. Sayan proseso so eksakton mangokontrol ed inka-awet na tapew ya anggad baetan na 55 anggad 60 HRC, ya mamaaligwas ed parehon resistensya ed pakasulong tan biskeg na kapagaan.
Impanengneng na praktikal ya eksperiensya ya saray surface-hardened parts et makakaeksperiensya na 50% ya ibawas na wear rate ed silong na gangue impact conditions, legan ya naabot so fatigue service life ya masulok ya 10,000 oras ed silong na alternating loads, masulok ya taloran danay nen say estandarte na industriya.
